Project Description

DDGS Separation Centrifuge

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Decanter Centrifuge Applies in Winery Plant

With the introduction of mandatory measures for the deadlines of sewage companies, the management of DDGS in the brewing industry has become a top priority for many manufacturers. At present, in the Cray treatment mode, the advantages and disadvantages of the separation of the solid and liquid of the wine grains play a very important role.

It is obviously not advisable to adopt backward methods such as natural sedimentation filtration and manual bag extrusion, which is not only because of the large area, labor, low efficiency, poor working environment, but also the quality is difficult to stabilize. Processing brings disadvantages. In addition, the decanter centrifuges commonly used in many factories also have large investment, bulky, high installation requirements, high power consumption during use, high noise, fast self-wearing, difficult to repair, high cost and other defects, forcing some manufacturers to have to Discard and use a cone basket centrifuge. However, the cone basket centrifuges currently used in various factories have a short filter life (average one shift needs to be replaced) and affect the continuity of its use. The more important formula is limited by the structure of the device itself. The filter mesh is limited to a nylon mesh cloth of about 100 mesh (the strength is worse if the mesh size is increased, and the service life is shorter), resulting in poor filtrate quality and an average suspended matter of 1.5%. In the above, the conformity of the subsequent processing is increased. In addition, the center of gravity of the cone basket centrifuge is high, the belt drive shaft is subjected to axial tension, the mechanical structure is easy to wear, the vibration and noise are large, and the bearing part needs to be cooled by water or oil due to heat during operation, and the maintenance and replacement of each component is frequent and difficult. These have also become defects in their actual use.

The new centrifuge for the separation of DDGS developed by ZK separation is reasonable in structure and can be continuously produced. It is continuously updated in the actual operation of distiller’s grains separation. It has been optimally configured for the separation of distiller’s grains in structure and design, with less power consumption and fully automatic. Control, vibration and noise are better than the national standard, the liquid suspension after separation is less than 0.7%, and the moisture content of the filter cake is 75%. It has been widely used in the production line of the majority of alcohol manufacturers, and the treatment effect of the distiller’s grains is remarkable.

Model

Dia
mm

Rito

Speed
rpm

G force

Differential
rpm

Main Motor kW

Back Motor kW

Capacity m3/h

Weight
kg

Dimension
(L×W×H)mm

LW250×1025D

250

4.1

5000

3500

1~50

7.5~11

3~4

1~5

1150

2300×750×1100

LW350×1435D

350

4.1

3500

2400

1~35

15~22

4~5.5

5~15

2500

3400×900×1400

LW450×1845D

450

4.1

3200

2580

1~34

30~37

7.5~11

15~45

4000

4500×1000×1400

LW500×2050D

500

4.1

3200

2867

1~34

45~55

7.5~11

25~55

5000

4900×1200×1470

LW530×2173D

530

4.1

3000

2671

1~30

55~75

11~18.5

40~70

5600

5100×1250×1500

LW585×2400D

580

4.1

3000

2948

1~30

75~90

15~18.5

45~80

6500

5300×1300×1750

LW630×2583D

630

4.1

2800

2766

1~28

90~110

18.5~22

50~90

7800

5100×1550×1400

LW720×2950D

720

4.1

2200

1951

1~26

110~160

22~30

70~120

9000

6000×3250×1500

LW820×3360D

820

4.1

2000

1836

1~23

132~160

30~37

80~150

11000

6500×3250×1600

LW1000×3200D

1000

3.2

1600

1433

1~25

160~250

37~45

100~200

14500

6500×3250×1600